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Some scanners offer calibration procedures using film
or glass plate grids that can be measured. Some
scanners state their positional accuracy, many do not.
Some users will perform an affine transformation on the
4 or 8 fiducials of a diapositive to see how large the
residuals are. This is sometimes misused to judge the
accuracy of the scanning stage. Due to severe
limitations on redundancy, and a lack of calibration
points within the main scanning area of the film, this
method should not be used to judge scanner accuracy.
The following is a partial list of error sources influencing
the geometric accuracy of a scanned digital image:
X-Y stage or drum positioning: Is it repeatable?
Can it be calibrated?, Does it change with
temperature?
Film flatness: Does it stay flat? Is it optically
flat? Can it bubble?
Radiometry: Are the pixels highly correlated?
Is there a lot of noise? Is it out of focus? Is
there enough dynamic range?
Lens distortion: Is it significant? Can it be
calibrated?
Interior Orientation: Can it be performed? What
is the measuring method?
Sensor Errors: Is the camera digital output
linear? Can it be calibrated? Are the pixels
square?
A manufacturer is not in a position to guarantee the
accuracy of a scanned image. Too many operational
factors come into play. The supplier of photogrammetric
products is generally responsible for accuracy
guarantees. The user of the scanner must be able to
produce the accuracy statement. The manufacturer
can supply the means by which the user can test the
image accuracy.
A standard for stating the geometric accuracy for a
scanned image, and a standard set of methods for
achieving the statement of accuracy would be a big
help.
Calibration Methods
Some scanner stages make routine use of calibration
procedures to indicate and prove their geometric
fidelity. These calibrations can be used at any time to
analyze or set the geometric accuracy. Scanners that
provide this knowledge, allow the user to calculate the
scanners effect on C-factor or accuracy. The Helava
DSW 100 and 200, The Zeiss-Intergraph PS-1, and
others use this type of calibration to verify geometric
quality. The Vexcell VX 3000 scanner accomplishes the
same thing by providing grid calibration with each
scanned image (Leberl 1992). Stable base films with
calibrated grid lines or a glass grid plate are the most
common methods of checking and calibrating X-Y
stages. This is a fairly simple procedure, it gives
confidence to the user and quality statements for the
product.
Besides the stage, the resulting pixel data needs to be
checked for geometry. An accurate stage will not
assure an accurate motion of the stage with-respect-to
the sensor or vice-versa. The relationship of the sensor
to the camera, and the camera to the stage needs
checking. This can be short circuited by testing the
resulting image. One method of doing this is by
135
scanning a calibrated grid and then measuring the
resulting image.
EXAMPLE CALIBRATIONS OF THE DSW 200
The DSW 200 is a photogrammetric film image scanner
produced by Helava Associates Inc. Like the DSW 100,
this scanner uses a 10 X 10 inch flat bed stage with 1
micron encoders. It typically calibrates about 2 microns
Root Mean Square (RMS) error in X,Y position. It Scans
an image using a 2k X 2k area array sensor at physical
pixel sizes between 7 and 15 microns. It outputs pixels
to the host computer at approximately 1 million pixels
per second. The pixels for each area (about 2kX2k) are
tiled together by the host computer to generate a
seamless image of up to 10 by 10 inches.
Scanning Mechanics
The X-Y stage is commanded to move to a given
position above the sensor and comes to rest before an
image is acquired. A highly uniform light source is
transmitted through the cover plate, through the film,
through the base plate, through an imaging lens, and to
the sensor elements in the camera as shown in the
figure below.
Light Source-------------------------- > NG
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Cover plate (glass)---->
Film to be scanned------ >
Base plate (glass)----->
EE EE OSPR.
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Lens--0. ALZA. EMI > ©O
Sensor ----------------------------- >
By calibrating the relationship of the sensor array to the
stage coordinate system, we can compute each
position of the stage for collecting an entire array of 2k
X 2k images to cover the entire stage area. Each stage
position is accurate to less than 3 microns RMS, and
each pixel position within the sensor is accurate to less
than 3 microns RMS. How do we know this?
Stage Calibration
The X-Y stage positioning of the scanner is calibrated
using an etched glass grid plate. It is on this grid as well
as the precision and high stability of the opto-
mechanics that stage accuracy is based. The grid lines
etched on the grid plate are accurate to less than 1
micron as guaranteed by the manufacturer. This grid
plate has a grid spacing of 20 mm in X and Y. Based on
this calibrated data, DSW 200 will automatically find
every grid intersection, measure it, and record the
physical stage coordinates to the nearest encoder
micron. Image processing algorithms are used to find
and measure the intersection to stage precision.
A table lookup of stage corrections can now be built
between the physical (encoder) stage coordinates and