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method of drive with D.C. servomotors with tachometers which are attached
directly to the leadscrews. This eliminates annoying gear noise, and
allows higher performance and more control over the stage movement and
positioning.
The leadscrews are precision, one millimeter pitch screws, originally
having optical rotary encoders attached at the end of the screw opposite
the drive motor. The encoder fed positioning information back to the
interface which in turn controlled the motor. This arrangement therefore,
depended on the accuracy of the leadscrew for stage positioning. Through
years of use these leadscrews will have undoubtedly lost some of their
precision. As a result, to preserve the accuracey desired of the completed
retrofitted system, linear encoders are added. These are one-micrometer
resolution linear encoders attached directly to the stage carriage for the
Y axis positioning, and directly mounted to the optics carriage for X axis
positioning. The addition of these linear encoders insures the accuracy of
the machine regardless of the wear on the leadscrews or nut assemblies,
and will also provide correlation for any mechanical wear or deformations
which may have occurred during the use of the machine prior to this
retrofit. The retrofitted system will have better positioning accuracy
than the original viewer had when it was first delivered, and will
maintain this accuracy due to the inherently better performance of linear
encoders over the leadscrew and rotary encoder arrangement.
ELECTRONICS
In essence, all of the ASII-Bl/s electronics are replaced. This includes
all of the viewer/s wiring, both internal and external. New rotary
encoders are installed on the handwheels and the footwheel, the plus/minus
ninety degree image rotation switch is replaced by a profile switch which
allows the interchange of handwheel and footwheel functions XY and XZ.
This is used primarily for profile data collection. The manual control
potentiometers for the zoom and dove servomotors are checked ‘for
operation, and replaced if required. The front panel is replaced with a
new unit giving more capabilities to the system. A new power supply and
power control unit are added to the viewer to supply necessary power for
the stage lamps, linear and rotary encoders, and front panel. ‘Lastly, "a
connector panel is installed for the two cables that interconnect the
viewer with the interface electronics.
The retrofit electronics package consists of OMICA's most recently
designed viewer interface. It is a system using current technology and
containing all the components necessary to perform one micrometer
positioning of the stages, as well as computer controlled zoom and dove
movement.
The interface is a single board system designed and built by OMICA. It is
based on a Motorola 68000 microprocessor for motor control, communication
with the host computer, and communication to the front panel of the
viewer. Full advantage is taken of the most recent integrated circuit
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