International Archives of the Photogrammetry, Remote Sensing and Spatial Information Sciences, Vol XXXV, Part B3. Istanbul 2004
Figure 1. The frame of the measuring system.
moving satellite. The light level can be adjusted to get the best
conditions for the detailed measurements using the satellite.
The measurement table is a light coloured plate. It can be
covered with a dark coloured canvas, if necessary, to make
measurement of light coloured objects easier.
2.1 Outer system
The outer system defines the coordinate system of the entire
measurement system. It contains four or more cameras
arranged into a convergent rectangular block, so that the targets
in the satellite cover can be seen from at least four cameras in
every possible satellite position.
Four cameras equipped with wide-angle optics are sufficient to
achieve 0,25 mm measurement accuracy in the object for a
system capable to measure objects of size 3,0 m x 2,0 m x 0,1
m.
2.2 Satellite
The satellite, or the inner camera system consists of four
cameras, too. They are located beneath a rigid carrier plate,
which is mounted on a linear motion system. The cameras form
a convergent, square block, size of which is about 0,4 m x 0,4
m. The distance from the cameras to the measurement table is
about 0,3 metres. The distance to the actually measured object
surface is slightly shorter, depending on the thickness of the
measured object. The relative orientation of the satellite
system is known from camera calibration.
The upper side of the satellite carrier plate contains several
circular white targets on a black background, as seen in Figure
2. Their optimal size and mutual positions depend on the
resolution of the outer cameras, the geometry of the outer
block, and their distance to the object surface. In Figure 2, the
diameter of each target disc is about 80 mm.
The targets should be clearly visible and measurable in as
many outer cameras as possible. For this purpose, coplanar
targets are easiest to use. Targets distributed in 3-D may cause
484
Figure 2. Targets on the satellite cover.
occlusion problems, and make the use of more sophisticated
measurement algorithms necessary.
The error made in the determination of the satellite's
orientation is propagated to the final measurement values the
more, the larger the distance between the satellite cover targets
and the object surface is. Conversely, the more targets there are
in the satellite, and the wider they are distributed, the more
accurate the final measurements are, too. To get approximately
the same 3-D accuracy for the satellite targets and for the final
measurements, the area covered by the targets should have a
diameter that is at least twice as large as the distance from the
satellite's target plane to the measured object surface. If the
object surface is, say, 0,4 meters below the satellite cover
plane, then the area covered by the target centres should be
about 0,6 x 0,6 m?.
2.3 Lasers
There are also two laser projectors mounted in the middle of
the satellite cameras, beneath the satellite carrier. They are
used to make profile measurements by projecting two mutually
crossing laser lines on the measured object's surface, or in a
hole like shown in Figure 3. The laser powers can be adjusted
according to the measured object surface material. A dark
object surface may require more power than a light coloured
object. In this system, the laser light planes have fixed
orientations in the local satellite coordinate system. Depending
on the orientation of an edge, the profile of which has to be
measured, the system can decide optimal satellite positions for
the measurements.
Figure 3. Two laser profiles in a machined hole.
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