6 ACCURACY VERIFICATION AND RELIABILITY
It is important for the user to get accurate and reliable
measurements under realistic, industrial environments.
The accuracy of MNS can be tested and verified by
different methods as listed in the following chapters, either
in dedicated laboratory setups, or as a part of the day to
day operation. This guarantees the reliability of the
measurement results.
6.1 Camera calibration
The camera calibration is a very thorough procedure,
taking into account both global effects like lens distor-
tions, and local effects on the pixel level. The entire
sensor, each individual pixel is mapped to take care of
pixel variations and defects.
The reference instrument used for camera calibration is
traceable to The US National Institute of Standards and
Technology.
6.2 On-site accuracy verification
The Reference Bar used for determination of the exterior
orientation has a length that is certified to an accuracy of
3 um. Each setup procedure is concluded with a display
of the accuracy in this setup, i.e. how well the measured
bar distances match the certified value.
Measuring the length of the Reference Bar at any chosen
location at any time after an initialization is a verification
that the calculated spatial camera positions and orienta-
tions are still correct. It is not possible to achieve correct
distance readings at any arbitrary position within the
measurement volume if any errors have occurred that
influence the accuracy of the cameras or the camera
setup.
At each Light Pen measurement the Light Pen geometry
is checked against its nominal value. Any discrepancies,
e.g. caused by accidentally moving a camera, will prevent
the operator from making further measurements.
6.3 System test according to VDI guidelines
The light pen allows the system accuracy to be verified by
methods used for CMM's, e.g. according to the German
VDI guidelines (VDI/VDE 2617). MNS is the only photo-
grammetry system having this feature. This feature
allows for full verification of 3D accuracy.
7 ACCURACY TEST RESULTS
Thorough accuracy verifications has been made as parts
of the technical cooperation with Volvo Car Corp., and
related to tests and deliveries to other customers.
The test results below are related to a setup geometry
optimized to give a measurement volume of minimum 1.0
x 1.0 x 1.0 m?. The camera intersection angle is 60 to 90
deg.
The test results are given as Ugg values, i.e. 20.
Fig. 4.
232
Setup for Uncertainty of Length Measurement determination