e
d
ty
le
je
n
n,
n
%
of
je
tilled cameras
with adapter
rings and
teleconverter
Fig. 2: camera configuration
The camera system very often is larger than the
object itself. In addition the combination of the
different optical components is not very stable.
So it was more convenient to rotate the object
infront of the camera than to rotate the camera.
2.3 Video cameras
Solid state cameras exceeding the standard
tv-size of 768 * 512 pixels are very expensive.
For economic reasons the standard CCD-cameras
Phillips LDH 0460/21 with the Valvo chip NXA
1011 have been used. The pixel size of 1Oum x
8um leads to 6.1mm x 4.1mm chip size.
The same configuration as shown in fig. 2 had to
be used for getting a sufficiant base to distance
relation. The necessary distance between the
object and the lenses required a focal length in
the range of 40mm to 120mm.
camera | size accuracy relative jresolution
[mm?]| in image | accuracy [tp]
Rollei
6006 |60x60| s2um |#0.3x10° 4200
Rollei
4
3003 |36x24 +2um +0.6x10° 2100
Phillips
CCD 6.1x4.1| +1um |#1.7x10"" 380
Table 1: comparison of the used cameras
The cameras operating with film do have a much
better resolution like the CCD-cameras, in addition
also the accuracy in relation to the film format or
sensor size is better up to 5 times (see table 1).
But the CCD-cameras can be used on-line which
is necessary for example in applications for
industrial manufacturing. If the cameras are used
for quality control, the result has to be available
within a very short time. That means, the whole
process has to be done automatical with image
correlation and/or automatic object identification.
The listed accuracy (table 1) may not be reached
in any case, especially in macro applications
there are large problems with the image quality
caused by the very small depth of focus.
3. Calibration
The photogrammetric solution is based on the
reconstruction of the bundle of rays by means of
the image coordinates and the inner orientation
including radial symmetric distortion and
systematic image errors. Calibration certificates
have not been available for the used systems. For
the stereo microscope the basic relations of the
geometry have not been known in advance. A
calibration and examination of the geometric
stability was necessary.
A complete calibration is only possible with a
threedimensional testfield. The accuracy of such
a testfield has to be at least in the range of the
aspired object point accuracy. After several
tests copies of reseaus mounted on u-shaped
metalic plates have been used. The reseau itself
is defining points in one plane, the lower part of
the bevel of the metalic plate has been used
instead of height control points (see fig. 2).
Fig. 3: threedimensional testfield
The thickness of the metalic plate is depending
upon the depth of focus. Plates with a thickness
between 1 and 3mm have been used. The depth of
focus together with the tilted view was the limiting
factor. Unsharp points cannot be used, at first
the pointing accuracy is limited and outside of
the depth of focus the optical relations are
different.
Caused by the very small view angles the unknowns
of the inner orientation are strongly correlated
and the accuracy of the required elements are
limited. The calibration and also the computation
of the photo orientation is only possible by bundle
adjustment. The Hannover program BUNOR,
belonging to the program system BLUH has been
used. Caused by the correlations it was not
possibletodeterminetheinnerorientationtogether
with systematic image errors. But this was not a
problem because of the large area of tolerance of
the inner orientation parameters. The systematic
image errors determined in a second step are
related to the fixed inner orientation of the
same images.