12
outputs of the computer are converted to eight
analog voltages, corresponding to the desired x
and y positions of the four tables. The pulse out
puts from each optical measuring unit are accu
mulated in a reversible counter; the state of the
counter represents the instantaneous position of
the corresponding table axis. To obtain the servo
drive error signal, the counter state is converted
to an analog voltage, which is then subtracted
from the analog voltage representing the corre
sponding computed table position. The servos,
acting in response to the error signal, drive the
appropriate table axis in a direction to make the
actual table position equal the computed table
position.
Because analog servos are limited in speed, the
accurately scaled servo error signal is also used
to move the position of the scanning raster (or
printout raster) in a direction to nullify the
effects of any servo error. The response of the
deflection system is about 1000 times faster than
the analog servos; the area under investigation
on the diapositive, or the printout area in the
film plane, is therefore essentially free from
delays and identical to the desired value. The
measuring elements provide counting pulses at
two-micron intervals, so that approximately 2 18
pulses are required for the 20 inches (500,000
microns) of table travel; hence, 18 bits are
required to represent the position in the com
puter. Because 18-bit digital/analog converters
are prohibitive to implement, only the 11 least-
significant bits of the table positions are trans
ferred to the analog units ; once the table comes
under control of the computer, the position error
will be a very small part of the total range of con
trol, and the larger bits would be redundant. The
total range of the digital/analog converters is
(2048) (2 microns) — 4096 microns (or 0.16384
inch) of carriage motion. The servo system must
keep the position error less than half this value
to prevent ambiguity (as described later).
The difference between the computed and actual
table position is found by taking the difference
between the d-c voltages appearing at the outputs
of the two digital/analog converters. This is
accomplished by a differential amplifier, whose
output is the servo error signal. This output is
later summed with the desired scan signal for the
particular table to obtain the composite signal
used to position the scanning spot.
The servo error signal is also used in compen
sating for a problem caused by dropping the larg
est bits from the positioning unit. The division of
the table position into 11-bit units, in effect, sets
up a periodic measuring system in which the
digital/analog converters change over their full
range in each period. This is illustrated by scale
SI in Figure 13, where the numbers represent
digital/analog outputs for the given table posi
tion. Suppose that at time A the command posi
tion is at 6 and the table position at 4; then there
is a two-unit error signal forcing the table to the
right. At a later time B, the command position,
e c , will have exceeded the full count of the digital
to analog converters. Then the output is, say, 0.3
instead of 10.3, while the actual position, e t , is
8.3; the difference signal would be minus 8
instead of 2.
This situation is corrected by setting up a sec
ond scale, S2, displaced from the first by half the
periodic interval (i.e., an amount equivalent to
the largest bit used). Conversion between the two
scales is then obtained by complementing the
largest bits in both digital/analog units (e c and
e t ). When the excessive error is observed at B,
the complementing would take place to shift the
scale used to S2, where the readings (with the
correct error difference of two units) would be
5.3 and 3.3.
As the system moves to the right, the problem
recurs at C, where complementing would move the
scale used back to SI. It is obvious that as long as
the real error remains below half the interval (5
units in the diagram), an observed error greater
than half the interval must be corrected by the
complementing technique. The periodic interval
used in the equipment is 4096 microns; opera
tional speeds and accelerations are limited to
ranges yielding expected errors that are small
with respect to the interval.