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VISION-BASED SYSTEM FOR QUALITY CONTROL OF SOME FOOD PRODUCTS
O. Alhusain *" *, Z, Tóth?, Á. Rakusz *, L. Almâsi *, B. Farkas ©
“ University of Technology and Economics, Department of Photogrammetry and Geoinformatics, H- 1521
Muegyetem rkp. 3., Budapest, Hungary - alhusain@eik.bme.hu, tothzoli@index.hu, aaaah@mailbox.hu
? HAS-TUB Geoinformation Research Group, H- 1521 Muegyetem rkp. 3., Budapest, Hungary
* Miklós Zrínyi National Defence University, H- 1581, pf. 15, Budapest, Hungary - farkasb@zmne.hu
Commission I1I, WG III/5
KEY WORDS: Industry, Inspection, Pattern, Recognition, Vision
ABSTRACT:
Mass production of crop, produce, and food staff has resulted in great increase in the efficiency of food producing plants. This in
turn has led to considerable decline in food prices. However, the mass production of food was also associated with two major
problems. The first one is the decline in food quality, and the second one is the *waste" problem associated with processing and
preparation operations. The wastage in many cases is a direct consequence of the quality problem, where the quality decline reaches
unaccepted limits. Hence, is the need for quality inspection and assurance mechanisms to be installed in the production lines of such
mass food processing and producing plants.
In this paper, quality control and inspection system relying on image processing techniques will be discussed and presented in
details. 2D and 3D visual characteristics are collected about three kinds of food products that are in one way or another go through a
mass production process. These products are Arabic style pita bread and Mexican tortillas. Visual characteristics of interest for this
study are collected during the baking phase for the first two products and during classifying and sorting process for the last one.
Characters measured for the products were size (width, length, volume, and area), shape, and color (dominant color, localized colors,
average color).
Imaging system utilizing 5-megapixel digital camera was used to acquire the images for this study. Different image processing
procedures like filtering, binarizing, zoning, masking, and enhancement were used to derive the quality control parameters from the
visual characters of the products under investigation. This study has shown that machine-based inspection of food products can be
implemented effectively, reducing or even eliminating the need for both intensive human intervention and addition of conditioning
chemicals to assure quality. The concept and results presented in this study can be applied in solving more complicated pattern
recognition problems. 4
1. INTRODUCTION : 1. Sensor system: Which is generally CCD or CMOS
camera, the resolution in these cameras vary from one
system to the other, common resolutions found in
these systems range from sub mega pixel on the low
side to almost 10-20 mega pixels on the high side.
Recent developments in machine vision and supporting
technologies has resulted in general acceptance of the feasibility
and profitability of implementing visual inspecting systems in
quality assurance operations of food producing lines. Machine
vision benefited the most from the increase in processing and
storage powers of modern chips, and from the emergence of
megapixel sensing and imaging devices. Machine vision
technology utilizes image processing techniques for the purpose
of extracting visual features about an object for a variety of
qualitative, quantitative and control applications.
During the last few years, the trend in designing and building
machine-based inspection systems has almost always followed
one of two patterns. These are the traditional sensor (camera) —
computer — interface pattern, and a newer pattern- the so called
smart camera pattern. The two patterns are widely presented
and deeply discussed in recent literature ( ICD, 2003; Wilson,
2003).
1.1 Sensor (camera) — computer — interface pattern
The inspection system consists of four distinct entities, these
are:
* Corresponding author.
4T]
Inspection data is fed to a computer system for
processing, evaluation and decision making.
The computing facility: In most cases it comprises a
complete computer system with its operation system,
application programs and/or task-specific programs
(library). The hardware is built around Pentium
processors or power PC ones. However, it seems to be
that Pentium-dependant implementations are more
common in scientific laboratories and academia
mostly for flexibility reasons. While power PC
implementations are more popular in real-life
production lines mainly for stability characters of
software implemented on these systems.
Nevertheless, operating efforts and kills required to
operate a power PC — based system are less
demanding than those required to operate a similar
Pentium — based system.
Input/Output, and Networking facility: These
facilities are easy to implement since they rely on
utilizing the computer system’s facilities to achieve