THE KELSH K-460 AND K-470 CAMERA SYSTEMS
IN INDUSTRIAL PHOTOGRAMMETRY
Joseph O Danko, Jr
Danko Arlington, Inc
ABSTRACT
The Kelsh K-460 Universal Stereometric Camera
was originally designed for the close-range
technique of biostereometrics. During the
development of this instrument, it was found
to be extremely useful not only for medical
purposes, but for a number of industrial
purposes as well.
The development of the Kelsh K-470 Terres-
trial Camera followed the introduction of
the K-460, under similar circumstances.
K-470 was primarily developed for terres-
trial photogrammetry, but was also found to
be most useful in industrial applications.
The
A few examples of industrial uses for the
Systems are described. One in particular
gives an account of a wear test on an arti-
ficial knee joint, or a tibial prosthesis.
Although the end product was to be used in
orthopedics, the manufacturer of the pros-
thesis needed data on the amount of material
removed by wear under simulated loading and
cycling conditions. Photogrammetry was
found to be the best way to obtain this
information.
Suggestions are also made for other areas
in industry where close-range photogrammetry
might be useful.
I. INTRODUCTION
At the Kelsh Division, our fascination with
the possibilities of close-range photogram-
metry began during the development of the
K-460 Stereometric Camera. The Kelsh K-460
System was the result of a joint design
effort with the Biostereometrics Laboratory
of the Baylor College of Medicine. The K-460
was originally developed for the technique
of biostereometrics, however it was found
to be extremely useful not only for medical
purposes, but for a number of industrial pur-
poses as well.
The development of the Kelsh K-470 Terres-
35
trial Camera followed the introduction of the
K-460, under similar circumstances. The
K-470 was primarily developed for terrestrial
photogrammetry, but was also found to be use-
ful in industrial applications.
During our investigation of the industrial
market potential for close-range photogram-
metry, we found it could be an extremely
useful method (and perhaps the only way)
to measure:
Irregular shapes
Moving shapes
Inflated shapes
Objects that are too
too
too
too
too
too
too
hot
cold
soft
delicate
inaccessible
toxic
radioactive to touch
MEASUREMENT OF WEAR ON A TIBIAL
PROSTHESIS
TT.
One particular industrial application in
which we were involved concerned the measure-
ment of wear. The object in question was the
lower half of an artificial knee joint, or a
tibial prosthesis, made of high density poly-
ethylene. The object could be considered as
an "irregular shape", that was "too soft" to
be easily measured by standard means.
Research on behalf of several manufacturers
had been under way for some time at the
Massachusetts Institute of Technology, for
developing optimum material combinations for
both hip and tibial prosthesis.; The ball
and socket configuration of the hip joint is
spherical, and was therefore relatively easy
to measure using conventional methods. But
the tibial prosthesis presented a more diffi-
cult measuring task. A typical tibial pros-
thesis is shown in Figure 1, mounted in a
knee joint. The upper convex component is
an investment casting made from a steel
alloy, with a high corrosive resistance to
body chemistry. The lower concave component
is made of a high density polyethylene,
with the two concave surfaces articulate
with the metal counter surfaces of the upper
component.
At the Department of Materials Science and
Engineering at MIT, a unique testing machine
had been developed for cycling the tibial
prosthesis, as shown in Figure 2. The
machine simulated the compound motions and
pressures that are encountered by the human
knee joint. The prostheses to be tested
were potted with epoxy in machined aluminum
blocks and mounted in the testing machine.
Blood serum was used as a lubricant to
simulate the rare synovial fluid of the
human knee joint. Incidentally, the research
team found synovial fluid to be a lubricant
so perfect, that the nearest approach to
it would be wet ice!
The average person cycles each of his knee
joints about one million times per year.
The MIT testing machine could cycle a sample
tibial prosthesis about one million times
per month, and under variable load conditions.
After each test run in the machine, the
change of shape of the concave sockets had