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A REAL TIME PHOTOGRAMMETRY SYSTEM FOR UNDERWATER AND
INDUSTRIAL APPLICATIONS
John Turner (Managing Director), David Yule (Photogrammetrist) and Joe Zanre (Electronics Development Engineer)
Camera Alive Limited, Aberdeen, Scotland
ISPRS Commission V
ABSTRACT:
A market survey within the Offshore Oil and Gas Industry highlighted the operational deficiencies in providing a dimensional
measurement service based on traditional photographic based photogrammetry. This has led to the development of a real- time
photogrammetry system which can be used operationally in air or underwater.
The developed Non-Contact Measurement System (NCMS) is used by engineers and operational technicians to extract three-
dimensional data for use in on-site decision making processes, or for reporting via CAD systems, to aid with construction,
maintenance and repair.
The system allows a range of inputs, including a purpose designed digital stills camera incorporating a high resolution CCD,
video cameras, scanned photographs and satellite images. Analysis is carried out using a PC based image processing system,
with full stereo viewing, and software written as a Microsoft Windows application.
The paper introduces the development of the system, reports on its benefits and introduces the applications for such a product.
KEY WORDS:
Real-Time, Digital Photogrammetry, Digital Camera, Image Processing, Close-Range, CAD/CAM, Underwater.
1. INTRODUCTION
1.1 Historical
Camera Alive have used conventional photogrammetry as the basis for a
measurement service provided to the Offshore Oil and Gas Industry since
1980. Its applications have been focussed on underwater activities where
remote measurement of three- dimensional objects was necessary for such
tasks as the repair or maintenance of steel tubulars, the monitoring of corrosion
and the evaluation of weld defects or impact damage. Other applications, out
of the water, have included the measurement of drilling derricks, the survey
of structural components of the offshore platforms between the sea and the
deck, measurements required to plan the installation of additional pipework
and to fabricate clamps or other strengthening or repair pieces. ~~ Figure 1
illustrates a typical result from the underwater survey of tubular steel structural
members prior to the installation of a clamp.
Since the introduction of the service in the North Sea in 1980 photogrammetry
has been used in almost every offshore producing region of the world.
Marketing and sales activity had defined the main three- dimensional meas-
urement requirements of the Offshore Industry as:
* Fast Image Capture and Presentation of Results;
* Accuracy;
* Objectivity;
* Cost Effectiveness.
While conventional photogrammetry, based on the use of photographic camer-
as, was regarded as a useful tool for many applications, its use was being
excluded from many potential applications because:
It was not able to deliver the measurements without a significant delay.
Photographs had to be chemically processed to confirm that they contained
the subject matter and were of good photographic quality. The photographs
then had to be transported onshore for analysis. A further delay resulted in
ascertaining the precise measurements required from the analysis, in liaison
with the engineer. The result then had to be presented in draft form before
being revised and finally presented. Often the results were not available in
time to be beneficial within an ongoing operation. This restricted the use of
photogrammetry to surveys which could be carried out in advance of the
remedial or installation phase of the job.
The extraction of the data was not able to be controlled directly by the user of
the data, which led to interpretation errors.
The cost of the service could only be justified when no other technique could
be used to obtain the measurements, hence restricting the range of applications.
In 1989, at the instigation of five far sighted Oil and Gas Companies, a detailed
analysis of their measurement requirements was made. This highlighted in
particular the programmed exploration and production in water depths of
greater than 300 metres. At these water depths the use of divers became
prohibitively expensive and potentially damaging to their health. The alter-
native was an increase in the use and expansion in the range of applications of
Remotely Operated Vehicles (ROVs), figure 2. If this was to be achieved it
would be necessary to have available a remote dimensional measurement
system that could meet the need for cost effective, accurate and objective
dimensional data within short time scales, preferably in real time. The objec-
tives for the development had been set.
1.2 Feasibility
A range of state of the art technological solutions to remote dimensional
measurement problems were considered. These included laser and acoustic
techniques. However, the requirement for any system to be integrated into an
ROV which was always moving relative to the subject focussed the investiga-
tion on techniques that could acquire data on the whole subject instantaneous-
ly, rather than sequentially. For this reason a visual imaging technique was
essential.
1.3 Development Objectives
The feasibility study concluded that, on the basis of the main requirements for
speed, accuracy, objectivity and cost effectiveness, the development objec-
tives should be set as follows:
The use of photogrammetry principles would meet the requirements of accu-
racy and objectivity, as well as that of using a visual imaging technique that
would capture the whole scene instantaneously.
The speed of image capture requirement necessitated replacing the photo-
graphic cameras with electronic imaging devices, with a corresponding change
in the analysis equipment to handle these electronic images.
The duration of the measurement process could be reduced by automating
many of the set-up and measurement routines. The use of analysis equipment
designed to handle electronic images would enable this process.
The cost benefit would be achieved by replacing the expensive optical /
mechanical analysis system with a PC based image processing system, as well
as designing the user interface so that it could be operated directly by the
engineer who required the information, rather than by a skilled technician.