cranes had to be analyzed structurally to ensure that they
had adequate lifting capacity. 3-dimensional CAD models
were required which would be suitable for further
manipulation and interrogation by the clients CAD
system.
Fig. 8 & 9 Detail of wire frame and hidden line views
The photography required for each gantry crane was taken
from a variety of platforms, an elevated hoist, the floor
and even on the cranes themselves. The cameras used
were a Wild P-32 and a Hasselblad SWC fitted with a
reseau plate. The machine halls where the gantry cranes
operated provided a challenging environment for
analytical photogrammetric methods. They were dimly lit
and echoed continuously with the noise and vibration of
turbines and generators. Additional illumination from
portable spot lamps was essential but even so the
recommended exposure times were slow. With the
exacerbating effect of reciprocity these were commonly
in excess of 45 seconds. The vibration within the halls
caused blurring on some images. Particularly affected
were those acquired from the elevated hoist when fully
extended. The films were processed at the end of each day
to ensure coverage and to provide the opportunity of
retaking any photography. Fortunately this was not
required. The ground control survey was also affected by
vibration and many additional survey measurements were
taken in order to derive a reliable 'mean' set of
measurements. The physical restrictions of the machine
halls prevented all survey and photography being obtained
with the gantry crane in the same position. One half of the
crane was photographed and then the crane had to be
moved to enable coverage to be obtained from the other
side. This movement also caused a problem in the
definition of the survey datum. This was resolved by
assigning fixed coordinates to two target points on the
gantry crane itself. This resulted in a survey network in
which the gantry was static, and the tacheometric stations
appeared to have moved relative to each other. There were
approximately ten photogrammetric models for each
gantry crane. These were established on the IMA.
Corrections were applied to the Hasselblad photography
to compensate for film unflatness and lens distortion
(Robson, 1990).
Initially, the major structural planes were digitised
separately. These planes corresponding broadly with the
top, bottom and sides of the gantry crane. This division
may appear arbitrary but this approach is essential when
delineating complex objects into a 3-dimensional CAD
system. If every possible feature is digitised using any
single photogrammetric model confusion will arise which
may introduce errors during subsequent editing and also
increase editing time itself. The 3-dimensional model of
complex objects such as the gantry crane would be
difficult to interrogate and use effectively if represented
solely by line strings. By editing these line strings into 3-
dimensional geometric shapes to represent beams, metal
plates and ’L’ shaped supports, individual components
which actually comprise the object are identified and
reveal details of construction that are essential to the
engineer. The finished models were then field completed
by the client, to check the accuracy of the model and to
add any important detail features. These included the
gantry rails, and small mechanical parts of the cranes that
were not visible on the photography.
Chemical Plant
Plant design engineers have had available to them for
some time 3-dimensional piping design CAD packages.
However, whilst the new areas of plants undergoing
refurbishment or expansion have had the advantage of
being designed 3-dimensionally within a CAD system,
existing plant constructions are traditionally stored in a
2-dimensional form on paper or film drawings and
consequently have had a limited use in the new design
(Bracewell & Klement, 1983).
EPU were asked to produce a 3-dimensional model of part
of a chemical plant for ventilation studies and safety
certification. There were existing plans of the area, but
because of the time it would have taken to convert these
into a 3-dimensional model it was decided to undertake a
photogrammetric survey of the site. This had the
advantage not only of speed but also it would provide an
“as built’ model rather than an 'as designed’ one. The area
of interest covered approximately 100 metres by 100
metres. This ruled out the use of vertical aerial
photography on economic grounds.
The 3-dimensional nature of this site meant that photo
control had to be carefully selected so that it was not only
visible on one elevation of the area, but also on