Spark Station 2 ) for image processing later in the laboratory.
This system can takes the successive images from running car
with a line sensor camera, and record to a data tape as a digital
image data, and it is possible to process those data by a
computer without an analog digital conversion.
One of most different part between a Video Camera (an area
sensor camera ) and a Line Camera is, a Video camera records
a image of area, on the other hand, a Line Camera records a
image of line, so if the camera would not move, it is scanning
the same line. For the case of using a Video camera ( an area
sensor camera ) and a Video Cassette Recorder, it can only
record 30 frames per one second ( picture of area images :
NTSC standard ). It means when recording successive
images, a Video Camera can record 30 lines per one second.
But for the case of using the Line Camera, according to the
specifications of the Camera (Table 1. ) and the result of some
experiments in the field, with using DDR, it is possible to get
a line of image data ( 512 pixels per a line ) approximately
10,000 lines of image data can record in one second.
Table 1. Specifications of the Line Camera
PIXEL SIZE 13um X 13um
LINE SIZE 512 PIXELS
DOT CLOCK 8 MHz
DATA OUTPUT 8 BIT DIGITAL
LINE SCAN RATE 10,000 scan /sec
So, if the Line Camera travels at a speed of 20 kilometers per
an hour ( 5.55 meters per a second ), a vertical resolution of
each scan is approximately 0.56 millimeters. ( Figure 2.)
The other hand, a horizontal resolution just depends on optics.
If select a Lenz for the Line Camera to take 10 centimeters full
width object, a horizontal resolution of images becomes 0.2
millimeters per a pixel dot.
Table 2. Vertical Resolution of the Line Camera Image Data
VELOCITY LINES / SEC| RESOLUTION
10 km/hour | 2.777m/sec 10,000 0.28mm
20 km/hour | 5.555m/sec 10,000 0.56mm
30 km/hour | 8.333m/sec 10,000 0.83mm
Gauge Corner
]-«—— (Inner side of tracks)
A : Stress by Train weight
B : Stress by centrifugal force
( At curved track )
C : Stress by Vibration
Rail Way
Figure 2. Stresses to Railway
CHARACTERISTICS OF RAIL SURFACE FLAW
When trains run on rail way tracks, those wheels force several
kinds of stresses to rail way tracks. Mainly, those stresses
are (A)Train weight stress, (B) Centrifugal stress at curved
tracks, and (C) Hitting force when trains ( or wheels ) are
vibrating. These complicated stresses make rail way material
fatigued. ( Figure 2.) So, the vast majority of flaw are break
out at curved track area.
In the first stage of fatigue, many small cracks ( very fine
crack : 0.1 millimeter - 0.3 millimeters ) appear on rail
material surface ( from the gauge corner side ). In process of
time, number of cracks are increased and those length are
stretched to opposite side. ^ Finally, crack reach to deep part
of rail material, and make it break.
Practically in filed, when the length of cracks from gauge
corner side extended over the limit, the surface of rail of those
parts are ground by the grindstone and removed all fine cracks.
At the time of maintenance, the condition of the rail surface is
judged by measuring the length of flaws from the gauge corner
side.
WAY TO GET THE IMAGE DATA
The Line Camera set over the center of Rail in downward
vertical position. And the scanning line of the Line Camera
meets traveling direction at right angles. ( Figure 3.)
Line Camera Uint
Figure 3. Image of the Line Camera Setting
Under normal condition, rail surface is possible to distinguish
two part. One is a polished part like as a mirror by wheels
( Gauge corner side ), and the other is a rusty part which
wheels do not touch ( Out side of rails ).
When an illuminating light set at lower position ( close to rail
surface ), a rusty part causes diffused reflection. ( Figure 4. )
In the Line Camera image data, that area is recognized as a
bright part. The other side, at a polished part, as every
reflected light on rail surface dose not reach to the Line
Camera, in the Line Camera image data, that area is
recognized as a black part.
In early time of fatigue, the shape of flaw like as a fine file.
So, those flaws also cause diffused reflection, in the Line
Camera image data, those are recognized as bright fine bars in
a black part. ( Figure 5. )
Previous section pointed out, the CCD Line Sensor scans in
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International Archives of Photogrammetry and Remote Sensing. Vol. XXXI, Part B5. Vienna 1996
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Figure 6