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Time and Motion Studies 205
operations and times have been listed and filed, the build-
ing-up of the instruction card for a new piece will consist
very largely in assembling these standard elements, leav-
ing only a few elements remaining, for which the time can
frequently be figured from known data, so that the actual
time-study work becomes less all the time, and the result
of every additional time study becomes more and more
extensive. Figure 64 shows a group of students at the
Pennsylvania State College taking time-study observa-
tions in the machine shop.
Dora THE WorK AccorDING TO INSTRUCTIONS
Where the men have never worked under instruction
cards, it will require patient and systematic training and
an insistence on careful reading and following of the
individual steps of the elemental operation instructions.
At the beginning men who have been accustomed to
looking at the time consumed on a job merely in the light
of the total time are apt to consider impossible the time
reductions indicated on most instruction cards.
The writer had experience of this sort in the assembling
of automobiles and of engine-governors. After consid-
erable preliminary work in planning and getting mate-
rials and tools ready, accompanied by careful time
studies, it was decided to offer a bonus in the case of
automobile-assembling, beginning at 100 total hours of
assemblers’ time. The best previous record had been
225 hours. With careful handling of the men the time
was reduced at the first to 90 hours and ultimately it was
a common occurrence for the total assembling time to
take no longer than 65 or 70 hours. In the case of steam-
engine governors a great deal of time had been lost by
reason of poor fits and the necessity of having the assem-
blers do a great deal of filing. After the adoption of