232 Prakt. Met. Sonderband 38 (2006)
element according to the activity of alloying element in the solid solution. In the internal sta
oxidation the oxides of solute elements can be formed as fine discrete particles me
precipitated in the metal matrix, as coarse particles preferentially precipitated on the of
crystal defects or as continuous inner oxide films. The morphology and the size of the
oxidation products, that determine the properties of materials, is strongly dependent on the anc
proceeding of the reactions [1-9]. However, the method has many shortcomings needed to
be overcome. For instance, the process of internal oxidation is very complex and therefore
desired size and morphology of oxide particles throughout the matrix are not easy to
control.
In this article the kinetics and the microstructure evolution during internal oxidation of dilute
silver alloy containing 2 at. % of tin was studied by several metallographic examinations
and in-situ electrical resistance measurements in the air atmosphere and in the
temperature range from 600°C to 800°C.
2. EXPERIMENT
The experimental alloy Ag-Sn (2 at.% Sn) was prepared by melting the pure Ag (99.99%)
and Sn (99.99%) metals in an evacuated (10 Pa) quartz ampoule. The obtained cast bar
was homogenized for 20 hours at 850°C and 10” Pa. After homogenization the bar was
cold drawn into wire with diameter 0.5 mm. Short pieces of wire (150 mm) were annealed
and thereby recrystallized (850°C and 102 Pa). Before the internal oxidation experiments
the surfaces of the samples were polished with diamond paste and cleaned in the
ultrasonic cleaner.
The internal oxidation experiments were performed in the laboratory device (Fig. 1a)
consisting of a three-zone tubular electro-resistance furnace, vacuum system (two-stage
rotary and diffusion pump) and the retort placed in the furnace. The experiments of internal
oxidation were performed at different oxidation temperatures and times in the following
three steps: (i) vacuuming the retort to 102 Pa, (ii) heating the sample to the desired
temperature, (iii) annealing in air atmosphere (10° Pa). At the end of the internal oxidation
experiments the retort was vacuumed again to the 10? Pa and the sample was cooled
down to room temperature.
The thicknesses of the subscale (internal oxidation zone) were examined on the
transversal cross-section of metallographic samples with an optical microscope, Nikon
Epiphot 300, equipped with a system for digital quantitative image analysis (Olympus 3.
DB12 and software program Analysis). The metallographic preparations consisted of
mechanical wet grinding down to 5 um with SiC and polishing with diamond suspension The
(1um). Additionally, the characteristic of the precipitated oxide particles (morphology, size OX}
and distribution as well as the shape of inner oxide bands) and the chemical composition me
of the reaction products was examined with the scanning electron microscope JEOL 840A Sn.
and FEI Sirion NC equipped with the EDX analyzer. hor
The kinetics of internal oxidation was monitored continuously during experiments by in-situ sol
electrical resistance measurements. The electrical resistance changes of the samples tote
were acquired with the specially designed measurement cell that enables in-situ electrical 80(
resistance measurements by the four probe method. It consists of the ceramic cylinder diff
where the four prismatic contacts made from pure platinum are fixed (Fig. 1b). The outer sol
contacts (current contacts) are designed for charging the sample with current and the inner (Fi
contacts (voltage contacts) enable the measurement of the voltage change in the sample. mn
The contacts are connected to the measurement instrument with Pt wires. The high- Col
temperature resistant junction between the sample and the contacts is attained with (Fir
springs and specially designed coupling holders made from high-temperature resistant pre