CIPA 2003 XIX"' international Symposium, 30 September - 04 October, 2003. Antalva. Turkey
20 work hours). The huge rapid prototyping machine used was
designed for this particular project. It incorporates three laser
beams working simultaneously and a large basin full of resin
(fig. 7). Although the model was made hollow, the machine was
working continuously for five days.
The first test over the head only, showed that the precision of
the rapid prototyping was better than the digital model and
therefore edges from the triangles were visible in the surface of
the reconstructed model. Modifications over the existing
software overcame this problem and the final model created was
continuous.
Figure 7. Kouros during reproduction in the basin. The three
blue laser beams are clearly visible.
4. COMPARISON OF SYSTEMS
Although the two systems are complimentary rather than
competitive, a comparison has been made using the only object,
which could be scanned by both. The test object was Athina's
bas-relief, sized 31.1 x 53.7 cm.
The objective of this test was the evaluation of optical scanner's
accuracy. Accuracy does not necessarily include occlusion
problems and missing information. In this particular case optical
scanner performed better in this aspect.
Since the acclaimed accuracy of the laser scanner is much better
than the expected from the optical scanner, it is quite safe to use
laser’s 3d model as reference. The comparison has been done
using the corresponding METR1S module and purpose built
software (fig. 8). The connection between independent scans is
apparent in some areas, but it should be noted that in this case
the lens distortion has not been taken in consideration, hence
deteriorating results.
Optical
Laser
Independent scans/photos
15
30
Post processing [days]
2
30
Density [mm]
1
0.1 to 0.05
Number of points in final
model
162000
115000
RMS/accuracy [mm]
0.22
0.01
(acclaimed)
Mean [mm]
0.04
-
Max. residual [mm]
0.6
-
Table 1. Comparison of methods over Athina's 3d model.
Table 1 reveals that the procedure with the laser scanner is
much slower. The number of points used in final models is
misleading. It seems that the density of points of the optical
scanner is better, but this is only due to the fact that the vast
number of points accumulated with the laser scanner were
reduced for obvious reasons. A denser grid with optical scanner
would have been possible, provided the projector have been
positioned closer to the object. 0.5 mm of even denser is
feasible, but in such case the post processing time rises rapidly.
Mean difference of 0.04 mm, shows that practically there is no
systematic error. RMS error of 0.22 mm, which is the criterion
for the goodness of the model, reveals that there is certain
smoothing of the surface due to the inability of the relative
sparse points to model the object. In any case though, the
difference is not noticeable just by observing the model.
In order to fully cover the comparison, it should be mentioned
that the laser scanner is six times more expensive than the
optical one.
Figure 8. Athina's bas-relief. 3D model (left) and accuracy tests
with raster (centre) and vector (right) visualization.
5. RESULTS AND DISCUSSION
Laser scanner on
CNC
Optical scanner
Black surfaces
-
Difficult
White surfaces
Excellent
Excellent
Open space
-
-
Max. Object size
[cm]
50x50x20
Unknown
Min. Object size
[cm]
Limited only by
accuracy
10x10x10
Objects that
shouldn't be touched
Feasible
Portability
Portable
Complicated
geometry
Very good
Difficult
Accuracy [mm]
0.01
>0.22 (tested)
Density [mm]
>0.02
>0.7
(0.4 expected)
Processing time
10 x optical
approx.
Investment cost
6 x optical
Table 2. Comparison of methods. Optical scanner's accuracy
and density depend on camera and projector's
distance respectively.
The two systems are complementary since each one covers
different spectrum of objects, at least in terms of size. Laser
scanner is excellent for small objects that require high accuracy
and density, while the optical scanner can accommodate larger
objects, where accuracy and density are not as important, or
relatively to the object’s size still very small.