7B-3-4
for these factors including the increasing complexity of
production plants, the growing width and depth of au
tomation, increasing demands with regards to the qual
ity of the products and security and environmental pro
tection. Additionally time dimension’s another concern
as there is an effect on the delivery of products due
to the decrease on warehouse capacity (Just-In-Time-
production).
If a production plant stands still the delivery pro
cess could stagnate. Despite the separate measures of
the maintenance process a higher process is responsible
for organisation and planning. In this process the appro
priate maintenance strategy, analysis of measures and
the necessary working plan will be acquired. According
to Zutt & Hubig [1998] the maintenance process can be
seen as a circuit (Fig. 2).
The planning process plays a very important role
in this circuit. Results, damages and disturbances must
be checked and analysed to determine the planning of
the maintenance process. The shortening or even avoid
ance of machine-standstill’s due to damages, is one of
the main goals of maintenance. A preventive reduc
tion of standstill’s, e. g., through intensive inspections
of machine activities, only make sense if it is economi
cal sound. Economic viability of production can be im
proved through efficient maintenance or through effi
cient planning of the inspection process.
Considering these points we can assume that the
maintenance process within a production process is of
great importance. The increase of efficiency and eco
nomic viability of maintenance processes with the help
of modern information-, communication-, and computer
technologies is necessary and an achievable task.
3.2 Objectives
Computer, worn like clothes (wearable computer) com
bined with wireless communication techniques for the
interaction between the mobile computer and server
station, help to optimise the maintenance process of
big technical plants. Extensive data analysis and dis
covery of new knowledge, provide valuable information
for the upcoming planning activities. Research within
the area of knowledge discovery (KDD) has become vi
tal over the last few years. The objective is not to build
a theoretical environment, but to implement new in
formation technology with the help of new hard- and
software methods. The outcome will be a highly suit
able infrastructure which can be used by production
plants directly. See figure 3 for an overall example.
In order to achieve this goal it is important to have
an industry partner who’s maintenance processes takes
a significant amount of. their annual budget. Our part
ner is a steel factory and concepts will be developed
for their 127 industry cranes. The strategy for these
cranes is a no-mistake-strategy, which means that loss
of function due to technical faults should be avoided.
The technical stage of these cranes has to be deter
mined thoroughly so that critical changes can be de
tected early. The inspection process is manual at the
moment and is connected to administrative work. One
of the consequences of this is, that there is little time
for the analysis of the inspection results. This is an im
portant process and therefore we focus on this section
of the maintenance process.
Wearable computer, computer which can be worn
at the body hands free, have the potential to use infor
mation technology in new situations. This technology
is beginning to penetrate the market. The inspection
of cranes, while the production process is running (not
only because of security reasons) means that the staff
have hands free to hold themselves. Due to this, no
electronic data acquisition solution has been created to
date. Wearable computers can support the data acqui
sition process directly and efficiently
Sometimes, this technique is only viable within ap
plications that can communicate with a basis station
interactively, e. g. if the user of the mobile station can
access resources from the server. For example:
- Access of additional information, necessary for the
actual situation.
- Server systems with massive databases.
- Computing power which ’’overlaps” the mobile sys
tem.
In situations where unrestricted mobility is the pre
mise only the combination of wearable computer and
wireless LAN can be considered (local, wireless net
works in areas such as production halls or work premises
as well as mobile radio networks for more general pur
poses, from GSM to satellite systems). Applications
running on a wearable computer must react flexible,
on the available bandwidth, without leaving the well
understood interface level to Internet technologies. In
addition, mobile conference systems with their control
components have to consider special conditions of the
connection of radio networks, e. g. varying bit-rates with
barriers.
One objective of this project is to provide a work
ing communication platform for interactive use within
the inspection process. In order to achieve this goal we
have to prove how to communicate in difficult environ
ments, e. g. in a production hall out of steel. Within the
communication between mobile computer and server it
is important, if not essential to reduce the amount of
data being transferred. If we use GSM with a transfer
rate of max. 14.4 kbit/s (HSCSD) for example, it is
necessary to prepare and reduce the data transferred
such that only the ’’important” content for the actual
query transferred. Data mining (DM) techniques, such
as Boronowski’s multiple time series analysis [Boronow-
ski, 1998] is being used.