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FAST OBJECT RECORDING BY MEANS OF STRUCTURED LIGHT AND PHOTOGRAMMETRIC
TECHNIQUES
Wolfgang Riechmann
VOLKSWAGEN AG, Research and Development, 1785-EZLP
D-38436 Wolfsburg
Federal Republic of Germany
Phone: ++49-5361-929532, Fax: ++49-5361-972444
ABSTRACT
In the field of industrial optical 3D metrology, rapid and contact-free acquisition of geometric object information
is becoming ever more important. An active optical triangulation method known as 'Coded Light Approach' which
is particularly characterised by a rapid and robust measurement of object points can be carried out without
preparation of the object surfaces. The precision of this method can be improved by the combination with the
phase shifting technique. Mathematical models of projection and image acquisition, photogrammetric system
calibration and techniques of highly accurate image measurement are combined. This opens up the possibility
of making use of the advantages of both techniques, i.e. the high speed of measurement and robustness of
active systems and the flexibility and precision of photogrammetric methods.
Theoretical and empirical investigations show a relative precision of 1 : 5000 to 1 : 10000 relative to the
expanse of the object. Data acquisition for up to 250 000 object points can be carried out in a fraction of a
second. The subsequent calculation of the 3D coordinates requires a few seconds.
KEY WORDS: structured light, coded light approach, phase-shift, industrial, 3D
1. INTRODUCTION
Both during development and in production, fast acquisition of geometric data is needed not only to measure
the shape of vehicle models and parts but also to check production tolerances. It is not sufficient merely to
measure points. Rather the exact recording of a surface by numerous points in critical i.e. curved areas is
necessary. The results must finally be transformed into the object coordinate system. Today for this
measurement problem, coordinate measurement machines (CMM's) and gauges are most commonly used. To
support this, optical 3D metrology can and should be used here.
In the last 20 years a variety of optical and contact-free methods has been developed, which differ in
performance and applicability /Tiziani 1993/. Often, industrial surfaces do not show sufficient texture so a kind
of structure has to be projected. A simple method of industrial surface measurement is the scanning of a surface
with a laser spot. Having the well known geometry between projection and recording device in view, the surface
coordinates of a projected laser point are easy to calculate.
Many methods work with structured light, to project texture information onto the surface. A common method of
stripe projection is the moiré technique. This technique is based on the superposition of two line grids, each
with a constant, i.e. not variable grid size. This method is qualified for more or less homogeneous surfaces. In
the case of structured surfaces the ambiguity of the stripe projection can not be solved.
IAPRS, Vol. 30, Part 5W1, ISPRS Intercommission Workshop "From Pixels to Sequences”, Zurich, March 22-24 1995