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REPORT OF COMMISSION V
would be 0, 10,000, 20,000, 30,000 operations and so on, until
locking up or failure occurred. In the case of d-c relays, the
polarity should be noted. The magnification of the contact
points should also be calculated for accurate determination of
deformation.
Contact spring performance) The contact and reset spring and
Reset spring performance (stud performance are very closely
Stud performance [interlinked. The performance of
springs on original design is notoriously poor. The formulae for
the design of springs are approximations only. Until compara-
tively recently, the performance of the spring was judged by
life tests. This did not show why the spring failed; but when the
spring failed, the guess work began. And there were no apparent
short cuts. Then the high speed motion picture camera was used
to slow down the action and, consequently, phenomena, such as
standing waves, flexibility, points of stress and strain, and snub-
bing action, could be observed, both qualitatively on projection,
and quantitatively with frame by frame analysis. When the
snubbing action of the stud could be observed it was found that
a small fraction of an inch change in position would often break
up the standing waves, which cause contact chatter. The whole
gamut of springs, such as flat, helical, coil, et cetera, were natural
subjects for similar analysis. The engineering time saved cannot
be calculated. One spring analysis with a high speed camera
would more than pay for the cost of the high speed laboratory.
Effect of temperatures and pressure on performance. These
effects overlap the other reaction studies of operate time, spring
behavior, et cetera. For certain analysis it might be necessary to
use a camera in the cold or hot test chamber; therefore, the
camera must be designed to work under these conditions. There
has always been a question as to how arcs behave under reduced
pressure, such as is encountered at high altitudes. Obviously,
any method of study will lead to many interesting conclusions.
A particular study, at present, might be the difference in 400
cycle and d-c arcs at altitude conditions up to 100,000 feet of
more.
Effect of acceleration and deceleration | The effects of shock, vi-
Effect of shock tbration and “g’ tests
Effect of vibration jare important. If any of
these phenomena cause unwanted closure or opening of con-
tacts, serious malfunctioning of the associated equipment may
occur. The majority of these tests would be qualitative. The ad-
vantage of the high speed camera is that it is capable of picking
up erratic or aperiodic actions; while irregular malfunctioning
usually cannot be seen with a stroboscope.
Effect of corrosion. The effect of corrosion can best be studied
with a time lapse motion picture camera. This would cover
moisture, salt spray and chemical vapor effects, as well as at-
mospheric oxidation. For example, if a corrosion test was going
to last 200 days, and for a sequence of 600 pictures (25 seconds
projection time), one picture would be taken every 8 hours. The
lighting would have to remain the same for each picture. It is
true that fading of the latent image might affect the produced
picture; but the film manufacturer would probably be able to
give approximate figures on the effect of fading with original
exposures on request.
GV-73
The action of the relay was selected as a typical study in both qualitative
and quantitative analysis. Similar analyses can be made of anything that moves.